Thermo-Mechanical, CFD Simulation Engineering Intern
Etched
San Jose, CA, USA
Location
San Jose
Employment Type
Full time
Location Type
On-site
Department
Architecture
About Etched
Etched is building the world’s first AI inference system purpose-built for transformers - delivering over 10x higher performance and dramatically lower cost and latency than a B200. With Etched ASICs, you can build products that would be impossible with GPUs, like real-time video generation models and extremely deep & parallel chain-of-thought reasoning agents. Backed by hundreds of millions from top-tier investors and staffed by leading engineers, Etched is redefining the infrastructure layer for the fastest growing industry in history.
Job Summary
We are seeking a talented Thermo-Mechanical, CFD Simulation Engineering Intern focused on Chip-on-Wafer-on-Substrate (CoWoS) package development to join our Advanced IC Packaging Team. You'll use tools like ANSYS Mechanical APDL and ANSYS FLUENT to perform critical thermo-mechanical/CFD analysis and contribute to next-generation high-performance computing systems.
Key responsibilities
Develop FEA models for CoWoS-based IC packages using ANSYS Mechanical APDL
Perform thermo-mechanical stress/strain analysis and thermal cycling simulations
Analyze package warpage, solder joint reliability, and interconnect stress
Develop CFD models using ANSYS FLUENT for solder reflow modeling
Collaborate with design engineering teams on package development
You may be a good fit if you have
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Education & Experience
Pursuing a degree in Mechanical Engineering or related field
Academic or project experience with FEA/CFD tools and analysis
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Technical Skills
Proficiency in SOLIDWORKS/NX, ANSYS Mechanical APDL and ANSYS FLUENT
Understanding of semiconductor packaging materials and processes
Strong grasp on non-linear properties of materials (elastic-plastic, viscoelastic)
Familiarity with CoWoS-S/L/R, TSVs, or 2.5D/3D integration concepts
Basic programming/scripting skills (APDL, Python, MATLAB)
Strong candidates may have some experience with
Knowledge of solder joint reliability and failure analysis
Familiarity with JEDEC standards and reliability testing
Previous internship in semiconductor industry
We encourage you to apply even if you do not believe you meet every qualification.
Program details
12-week paid internship (June - August 2026)
Generous housing support for those relocating
Daily lunch and dinner in our office
Based at our office in San Jose, CA
Direct mentorship from industry leaders and world-class engineers
Opportunity to work on one of the most important problems of our time
For any questions, contact internships@etched.com.
How we’re different
Etched believes in the Bitter Lesson. We think most of the progress in the AI field has come from using more FLOPs to train and run models, and the best way to get more FLOPs is to build model-specific hardware. Larger and larger training runs encourage companies to consolidate around fewer model architectures, which creates a market for single-model ASICs.
We are a fully in-person team in West San Jose, and greatly value engineering skills. We do not have boundaries between engineering and research, and we expect all of our technical staff to contribute to both as needed.